It isn’t a fairy tale that machines make work easier and tube bender is a proof to that, since the innovation of the tool. It has been a life-saving tool to plumbers as it helps to reduce the rate of casualty caused by tractors. Well, our focus is to demystify your task in finding the best tube bender for roll cages you might need for both small and enormous jobs.
The versatility of a tube bender makes it a perfect tool for a fabricator, mechanic and plumbers. It is the best tool you can ever rely on its strength and power to bend different types of tubing materials made from aluminum brass, copper, and so on.
So, without much deliberation, let’s check out the list of the tubing bender you should get in the market.
Best Tubing Bender For Roll Cage – Top Expert Picked Products
- SWAG OffRoad Tube Roller “HULK”
- KAKA Industrial TR-50 Manual Tube Pipe Roller Bender
- KAKA Industrial HB-8 Heavy Duty Hydraulic Roll Cage Tube Bender
- Eastwood Tubing Bender
- SWAG OffRoad Tube Bender Formed
#1 SWAG OffRoad Tube Roller “HULK” – Heavy Duty Tubing Bender
One of the reasons you should opt for the SWAG OffRoad Tube Roller “HULK” is that it comes completely assembled and ready for use. It is one of the features to look out for as it eliminates all worries and process of installing the tool.
The power and strength of the roller cage tubing bender are second to none considering the pressure it can soak in to ensure you have the smooth and effortless work performance you desire. The materials used in its construction are topnotch, which makes it capable of withstanding the test of time.
- The HULK is 100% machined, formed, manufactured in...
- Dies Sold Separately
- The HULK is capable of rolling material up to 2 X...
It is 100% machined formed, and you have about 66 different sizes in the market, but this particular product is just one die set which is of great importance to all plumber and mechanic personnel. It is capable of rolling material up to 2″ X 2″ .1250″ wall square material.
Unlike some other bender tube that can’t go for more than single tube rolling, the hulk tube is resilient, and it can be used for repeated rolling without any issue. The design composition of the bender tube comprises of black powdered coated steel frame, internally threaded aluminium spacers, green power coated handle and countersunk stainless-steel fasteners.
You can’t overlook the electronic digital display that comes with the bender tubing device, which makes it easier for even first-time users to have deep insight into whatever that is doing. Also, It comes relatively expensive, but its quality matches the price value of the roll cage tube bender.
- Entirely coated and has an elegant finish to prevent scratches and corrosion.
- Very strong and durable.
- Full of strength and power to handle the toughest condition.
- Electronic digital display for clarity.
- A perfect tool for plumber and mechanic work.
- The most significant size material that the Hulk Roller bender tube and bend is 2.5″ OD material. Anything above that will affects the productivity of the tool.
Why buy this?
Not all tube bender comes with effortless design. But this bender comes fully assembled and that makes it very easy for you to use immediately after delivery. It has electronic display as well to give you great insight in whatever you are doing.
#2 KAKA Industrial TR-50 Manual Tube Pipe Roller Bender
The KAKA Industrial TR-50 Manual Tube Pipe Roller Bender is a dynamic style of tool that you can always rely on to get the work done even in the toughest condition. If you are on the lookout for a bender tube for bending square tubing, it is not the best choice for you.
It is a heavy-duty tool that commands about 99 pounds which makes it quite difficult for users to move from one place to another. It has both manual and wheel drive roller adjustment, which makes it a tool you can’t overlook among its competitors in the market.
If you have tools such as exhaust pipes, water pipes, roll bars and electrical conduit, this roller bender is a perfect choice for you. Also, it can work excellently on materials such as copper, steel and aluminium. With one set of 1-1/2″ round tube roller that boasts of three sets of rollers, the tubing bender can accommodate tube with 2 inches in diameter.
- HIGH PRECISION. The high precision rolling process...
- GREAT CAPACITY. This sturdy pipe bender comes with...
- EFFORTLESS OPERATION. Easy operation can be...
The operation of the tube bender is effortless, which makes it the first choice for plumbers looking for a tool to make life easier for them. You can’t compare the device with any other in the market as regarding its durability as the design boasts of hardened steel top plate.
The tube bender is precise and accurate at what it is designed to do. Also, it works more than just bending tube but can help in getting curves which most of the tube bender in the market do not offer.
- Built from top quality materials which makes it last longer
- Durable and strong
- High-quality base plate for easy mounting
- Perfect for tubing curve
- Ideal for bending steel, copper, and aluminum tubing
- The operation of the tube bender is effortless
- It can’t bend square tubing except you get dies which are sold separately.
Why buy this?
If you are looking a sturdy bender that can be used for bending steel, copper and aluminum tubing, it is the best for you to consider. Its means of bending tough materials is effortless and very reliable.
#3 KAKA Industrial HB-8 Heavy Duty Hydraulic Roll Cage Tube Bender
If you are on the lookout for a tube bender with solid construction and high precision, the KAKA Industrial HB-8 Heavy-Duty 8 Ton Hydraulic Roll Cage Tube Bender is the right deal for you. It comes with 5 dies which makes it a perfect tool for bending square tubing.
It is one of the reliable tube benders that can be used for bending steel and chrome molybdenum tubing in a range of 3/4″ to 1-3/4″. The bending process can be daunting with other benders, but this product offers lots of stability due to its durable and robust steel frame and 8-ton forming jack.
For a smooth and accurate bending, no other bender offers what you get from this tool. It bends materials without flattening or deforming the edges. For anyone who cherishes precise and accurate tube bending process without hassles will find solace in this bender.
- HIGH STABILITY. KAKA Industrial 8 ton hydraulic...
- HIGH PRECISION. The precise tubing bending process...
- FIVE DIES ARE INCLUDED. There are 5 different dies...
It is hand operated, not challenging to operate. Although it is quite heavy to move from one place to another and that is due to the heavy-duty material it s made from which makes it last longer. The design ensures you can go as 90 degrees for bending angles which is known as the maximum you can go.
You can try all kind of bending skills with the bender and with the five different dies, the tube bender is flexible and effortless to use. The durability of the tubing bender is never questionable, and you can have your mind at rest is you are concerned about quality performance.
- Safe bending process
- Bends materials accurately without deforming the edges
- Hydraulic backed and hand-operated
- Solid steel frame for stability during the bending process
- Gives users the platform to customize their tube
- Smooth operation and flexible bending system
- Heavy and not easy to move from one place to another.
Why buy this?
If you are interested in smooth and accurate bending, this is the best bender you should go for. It is very strong and its performance is great compared to others.
#4 Eastwood Tubing Bender – Heavy Duty Tubing Bender
For the fans of sophisticated heavy-duty machines for tubing task, the Eastwood tubing tube bender has come to your rescue. It is a 180-degree metric rotary draw hand bender with lots of power and strength to bend any kind of tube that passes through it. The durability is unrivaled, considering the rate at which the machine works.
The machine is an excellent deal for those tasked with huge tube bending work to do daily. It is an ideal option for a commercial plumber, mechanic and many more that need the tool. It works smoothly, and you can always get a precise and accurate bend without leaving any damages to the tube.
- Form Bends In Up To 0.120 Wall Tubing
- Range Of 11 Available 120 And 240 Dies For 3/4 To...
- Handles Aluminum, Copper, Steel, Stainless Steel...
It can bend in up to 0.120″ Wall Tubing. It boasts of the die which makes it perfect for square bending. The handle of the machine is user-friendly, and the stand also gives the stability that is needed for ideal operation. Although, you have to get the dies, stand and handle separately.
The machine is machine constructed of 0.60″ and 0.45″ Solid Steel Plate, and that shows it has lots of strength in its belt. It is perfect for bending aluminum, steel, copper, and stainless steel. Also, it has a range of 11 available 120° And 240° Dies For 3/4″ To 2″ Diameter Tubing.
- Quick bending
- Effortless operation
- Perfect for accurate and precise bending
- Durable and flexible
- Very strong and sturdy for most onerous bending task
- Some dies are not included.
Why buy this?
For those who doesn’t have the luxury of time to spend with bending pipe and tubes, then you need to consider this bender. It is the best choice for quick and accurate bending.
#5 SWAG OffRoad Formed JD2 Tubing Bender
Before you opt for the SWAG OffRoad Formed JD2 Tubing Bender, it is essential that you check the technical information given by the manufacturer. It has lots of information that is essential to the performance of the tubing bender. Many have got bad experience with the bender due to ignoring the information I just gave.
- Made in the USA
- This kit is designed out of pure necessity and...
- This air/hydraulic ram mount fits the following...
This is not a bender. It is the bracketry which plays a major role in helping you to mount the ram to the Bender. You have to get the ram and bender separately. It is a perfect fit for tube benders JD2 model 32 only with the harbor freight 8-ton long ram.
Once you get the JD-2 Model 32, you can effortlessly bend any tube without any hassles. You will get the bracketry in two styles which are welded or unwelded. So, you have the option to choose any that suit you.
- It is a perfect complement to your tubing bender
- Very easy to use on JD-2 Model 32 tube bender
- Durable and long-lasting
- Only fits JD-2 Model 32
- Lacks ram and tube bender as you have to buy those separately.
Why buy this?
This is the best tools for you to consider if you are looking for the perfect means to insert the ram into the bender. It is the right tool in the market for this operation.
*** Best Manual Tube Bender “Baileigh RDB-25 Manual Pipe Tube Bender Set”
Other Best Tube Bender For Roll Cage
- RIDGID 38048 Heavy-Duty Pipe Bender
- Affordable Bender Hydraulic Tube Bender
- SWAG OffRoad Tube Bender Machined
- Affordable Bender Tube Bender
- Pedestal Tube Pipe Bender
- Baileigh RDB-25 Manual Tube Bending
#6 RIDGID 38048 Model 608 Heavy Duty Pipe Bender
With different types of models and styles of tube bender in the market, it is important you opt for the one you can easily operate without much difficulty and one of them is the RIDGID 38048 Model 608 Heavy-Duty Pipe Bender.
It is a handheld tubing bender with 2 stage design which allow bending of tubes from 90 degrees to 180 degrees. The handle of the tubing bender is handy and safe to use for all. It gives you the best bending performance you ever crave for as a plumber.
- Delivers high-quality bending performance for...
- 2-stage design allows for in-place bending from 90...
- Extra-long 16-inch (40 cm) handles increase...
It is ideal for bending materials such as stainless steel, and some other hard materials such as steel and titanium. It is the ideal option you have for the toughest bending task. Lastly, the tubing bender has 1/2-inch outer diameter capacity and 1-1/2-inch bend radius.
- Vise clamps which give added stability to the bender
- Safe and easy handles for smooth operation
- Perfect for bending the toughest material such as titanium
- Quick bending
- The bender if for material with an o.d. of 0.500″
Why buy this?
If quick bending is on top of your priority list, then this bender is the right choice for you from those in the market. It offers accurate bending but with handheld operation.
#7 Affordable Tube Bender AB101 : Hydraulic Tubing Bender
You do not have to break the bank to get your desired tube bender as the Affordable Bender ab101 1″ Hydraulic Tubing Bender offers you all that you ever need from a tubing bender. The bender is fully hydraulic via the 8-ton bottle jack, which makes it versatile and ideal for the most demanding bending task.
It comes with all that you need to get to work immediately without any hassles. It comes assembled and has additional size die sets available for users. It is undoubtedly easy to install for all. The application is straightforward for bending and getting desired curves.
- Simple and Easy to Use
- Fully Hydraulic via an 8 Ton Bottle Jack
- Die Set Included
If your work requires the 90-degree bends, then this is the right bender for you. It offers excellent smooth curves and passes NHRA, SCORE, SCCA technical inspections. Furthermore, it is lightweight and quite easy to carry from one place to another.
- Portable and lightweight
- Reliable and trusted for 90 degrees bend
- Bend smoothly with dine curves
- This is good Hydraulic Tube Bender i ever seen.
- Not a perfect tool but thus offers all that is needed for a tube bender
Why buy this?
If you have to make bends up to about 90 degrees, this is the best bender for you to consider. It gives smooth curves and bends tubes easily.
#8 SWAG OffRoad Machined JD2 Tubing Bender
If you are the kind that loves perfection with bending, curving, and making all kinds of styles to pipe and tubes, then the SWAG OffRoad Machined JD2 Tubing Bender is the right choice for you. No welding is required for the installation of the tool as it comes fully installed for use.
The tubing bender is designed for the JD2 model with no restrictions on die sizes. It offers a sleek aesthetic and clean line with great bending curves, which makes it unique and different from the rest in the market.
- Made in the USA!
- No welding required; 100% bolt on kit.
- Comes with Elastic Return Spring and Pressure...
The bender is the best for those faced with increased bending tasks. It is efficient at what it does and works proficiently compared to some others in the market. It gives increased stroke length and bending degrees per cycle.
- It comes with mounting plate for the bender
- Very resourceful and efficient at bending tubes and pipes
- 100-pound elastic return spring and machined pressure release knob included
- Durable, reliable and long-lasting
- It is not a perfect tool it doesn’t have a significant setback
Why buy this?
Swag Offroad Bender is a durable tubing bender for all to consider. The bending task is more comfortable with it; it is quick and gives smooth and elegant curves. For those who are interested in accurate bending but can have the whole time to bend the tube, it is the best for perfection.
#9 Affordable Tube Bender with three die Sets
The Affordable Tube Bender with three die Sets gives users the platform to do all they desire to do with bending tubes of different dimensions. The bender comes with three die sets, which provides you with a wide range of opportunities to do all you ever desire to do.
You do not have to break the bank to get your desired bending tool, as this is the right choice for those on a budget. It is the right choice for personal and commercial use. The tubing bender weighs just less than 50 pounds, which makes it easier for all to carry from one place to another easily.
- Affordable Bender tube bender Includes 3 dies of...
All that you need to get to work with the bender tool is included in the package. Formerly, the tube bender can only go as far as 90 degrees but can now move up to about 110 degrees. It is a must-have tool for all fabricators and plumbers.
- Very easy to use
- Complete kit with no use of tools for installation
- Durable, reliable and versatile
- Bends and gives accurate curves to materials of a different dimension
- None at the moment
Why buy this?
If you are looking for a bender that can bend above 90 degrees, this is the best choice for you to consider. It offers all you ever demand from a quality tube bender.
#10 Pedestal TUBE PIPE BENDER
There are many reasons you should opt for a tube bender, and one of them is the ease of operation and high level of efficiency at bending tubes, the Pedestal 1, 1-1/2″ & 1-3/4″ TUBE PIPE BENDER is one of the best you should consider over the rest in the market for smooth operation.
The design is alluring and magnificent. It is handy and can be used even by first-time users. It can bend pipe as far as 120 degrees and can handle multiple pipes. It is the best for substantial bending tasks for those who work commercially as plumber or fabricator.
- Tube Pipe Bender; Bends Schedule 40 Pipe
- Dies Included: 1" x 3", 1-1/2" x 5" and 1-3/4" x...
- Optional 2" Dies Sets Available @ $219 Extra*...
The bender weighs about 65 pounds, which makes it quite difficult to carry from one place to another. Aside from that, it offers all that you ever need from a tube bender. It comes with all the kits and materials required to get the best and fitted curve you want from tube bending.
- It is powerful, elegant and durable
- Efficient at bending curves on any pipe
- It is cumbersome and quite tricky to carry
Why buy this?
For those who have to go beyond 90 degrees, this bender is the right choice for you. It eliminates delays and makes the bending of pipes faster and easier to do.
#11 Baileigh Roll Bender RDB-25 Best Manual Tube Bender Set
If is quite disappointing to encounter delay with whatever task you have at hand as a result of not having the needed or essential tools. With this Baileigh RDB-25 Cast Iron Manual Rotary Draw Tube Bending Set, you have all that you ever need to carry out any bending task effectively.
It is a manual tubing bender but comes standard as it is made from high quality materials. It is manually operated, which makes it an excellent choice for beginners. It gives both round and square shapes, which makes it an all-round bender.
For ease and convenience, it comes with a carry case for you to move the tools from one place to another. While using it, you can either use the bench or pedestal mounting plate, which is included in the package.
- Strong and durable
- Perfect for beginners
- Best manual tube bender
- Very easy to bend pipe for rounded and square shape
- Quick bending and very fast
- Not a great option for those concerned with accurate bending
Why buy this?
If you are a beginner with pipe bending or you are faced with a substantial bending task, this complete tool set is the best for you to consider.
What’s The Core Differences With Other : Best Tubing Bender For Roll Cages
1. KAKA Industrial TR-50 VS KAKA Industrial HB-8
The KAKA Industrial TR-50 is a sturdy pipe bender that can be used to bend exhaust pipe, water pipes, roll bars, steel, and some other hard materials. The KAKA Industrial HB-8 can work smoothly on steel and chrome molybdenum tubing. While it can assure you of smooth and accurate bending without deforming edges, the KAKA Industrial TR-50 takes lots of effort to achieve that.
2. SWAG Off Road Tubing HULK VS KAKA Industrial TR-50
The SWAG Off Road Tubing HULK is 100 percent machined and could be quite difficult for beginners and some people to handle. It works very well in bending tubes and rolls cages, but never can it be compared with the efficiency you will get from KAKA Industrial TR-50. The latter gives you joy from whatever task that has to do with bending tubes and pipes.
3. Eastwood Tubing Tube Bender VS SWAG Off Road Formed Tubing Bender
If you are looking for a tube bender that can confidently take on the task for bending, angling, curving, and shaping metals, then you should always give your focus to Eastwood tubing tube bender. While the SWAG Off Road Formed Tubing Bender can confidently handle all kinds of metal bending, you will choose over the Eastwood, considering it is a hydraulic style bender, and it offers accurate bending.
4. RIDGID 38048 Model 608 VS Eastwood Bender
The Eastwood Tubing Bender is very strong and elegant when it comes to handling metals and some other materials such as pipes and tubes of a different dimension. It bends and does lots of curves easily without stress, while the RIDGID 38048 Model 608 does the same, but it has its specialty in bending stainless steel of different dimensions.
5. KAKA Industrial HB-8 VS RIDGID 38048 Model 608
Both are well known for giving the best and accurate bending without causing any damages to the edges. But for those who want a quick bending technique, the KAKA Industrial HB-8 is the best choice but nowhere near the work efficiency you get from RIDGID 38048 Model 608.
Affordable Bender VS JD2 Bender
If you are looking for the best tube bender for fabrication, affordable benders are on the line for that. It is the perfect choice for DIY builders. They are vast at bending roll cages in cars with the highly efficient rate at doing what they are designed for.
But with the JD2 bender, it is the kind of tube bender that is designed for commercial use. It is the perfect choice for professional operation as most of their products come with sophisticated features and design, which makes them solid for high demand tubing bending.
Affordable Bender VS JD2 SWAG Off Road Model 3
The SWAG Off Road Machined Tubing Bender Air is a tubing bender that is designed for high demand tubing tasks. The structure is compact and sophisticated. Well-engineered with bolt-on kits, and it comes with advanced features such as pressure release thumb knob. It has ram attachment now to eliminate wear and tear on the ram.
While for the Affordable Bender Tube Bender with three dies, it can bends .095 to .120 wall hrew or erw and ..095 dom or 4130 Chromoly tubing. It offers smooth and clean bend and comes with all that is needed to make it work optimally but can handle the pressure of tubing like SWAG.
Hydraulic Tube AB101 Affordable Bender VS JD2 SWAG Off Road Model 32
The Affordable Bender AB101 1″ Hydraulic Tube Bender is a simply designed tube bender that comes very easy to use. It has a full hydraulic system with the necessary die included but can only bend tube up to 90 degrees.
The SWAG Off Road JD2 model 32 is a sturdy and durable bender that can handle the toughest bending task above 90 degrees. It is designed for high-level tube bending, which makes it a perfect choice for professional use.
Suggested Some Best Heavy Duty Pipe Bender
Imperial Tool 180 Degree Radius Tube Bender with RotoLok, 1/2″ , 3/8″ & 5/8″
Uniweld Lever Type Tube Bender For – 7/8″, 3/8″ & 5/8″
RIDGID Heavy Duty Pipe Bender
- Delivers high-quality bending performance for...
- 2-stage design allows for in-place bending from 90...
- Extra-long 16-inch (40 cm) handles increase...
RIDGID Heavy Duty Tubing Bender
- Designed for easy bending of hard tubing such as...
- 2-stage design allows for bends from 90 degrees to...
- For maximum accuracy, roll dies in the bending...
YELLOW JACKET 60331 Complete Ratchet Hand Bender
- Quick change bending mandrels and shoes
- Trouble free ratchet mechanism
- Index marks to locate bends
Mophorn Heavy Duty Pipe Bending Machine
- DURABLE MATERIAL- Made of A3 steel with good...
- GREAT CAPACITY- The telescoping handle bends round...
- 7 ROUND DIES SIZE- 7 dies inside this bender that...
Imperial Tube Bender 1/4″ , 3/16″ , 3/8″ & 1/2″
- Bends 3/16", 1/4", 3/8" and 1/2" tubing
- Calibrated markings - for making accurate...
- Cushion grips - for extreme comfort
Ridgid Heavy Duty Tubing Bender
- This item is 38043 BENDER, MODEL 606, 3/8"
- This product is used for rebar-cutters-and-benders
- This product manufacture by China
How To Use Tube Benders?
Once you get the best tube bender, the next thing that you need to consider is how you can use it. Whatever bender you get has its own mode of operation. Once you can follow the steps from the manufacturer manual, you can easily get the best from using the tools.
There are different types of benders, and you need to know how they work. Manual bender works differently from the way electric bender works. It is advisable that you know how each type works for you to know how you can use to get a great bend.
Frequently Asked Questions
How Do Tubing Benders Work?
Now that you have seen some of the best tubing benders you should consider, you should understand how the tool works. Once you want to bend a pipe or tube for plumbing work, you need a tubing bender. To use the tubing bender, you should pull the handles of the bender to force the pipe or tube around the former known as a shoe.
Ensure the pipe is sandwiched between former and the roller, which will help to get the shape you desire when pressure is exerted by whosoever is pushing the handles together.
Tube Bender Formulas to Keep in Mind
Bending tubes requires that you follow the rules, and one of them is the formula that guides tube bending. For you to follow the formula, you need to consider the factors that will help in getting the right calculation, and they are:
- Tube inside diameter
- Clamp length
- Mandrel nose radius
- Wall factor
Those are factors that will help you understand the formula for tube bending. The general formula is –
Fb = [ ( n1 x Kr ) + ( n2 x Fw ) + ( ( n3 x B ) / 180 ) ) ] / [ n4 x Fd ]
Fb – bend difficulty factor
Kr – constant of rigidity
Fw – wall factor
B – degree of bend
Fd – D of bend
What are the types of tube bender?
There are different types of tube benders in the market you should be aware of so that you do not make a wrong call during purchase.
- Dual pipe bender
It is the kind of tube bender that can be used manually to bend the pipe to a range of angles. It has two different sized formers which make it easier for you to bend the pipe of two different sizes.
- Ratchet tube bender
It comes with ratchet handle which pushes upward slowly, thereby causing the tube to bend between two blocks. It is best to be used in tight areas due to the fact it is compact. It requires less effort from you to bend tubes.
- Conduit pipe bender
If you are dealing with conduit piping, then the best tube bender for you is the conduit pipe bender. It comes with just one handle and relies on the floor for support. It also requires less strength and power to bend tube.
Are all-tube benders accurate with bending?
All tubing bender is designed to do what they are basically designed to do. So, apparently, most of them are accurate with bending tubes. All that you can do is to consider some that offer accurate edges, especially if your work requires curves.
Watch This Video – How to measure your bends with the Affordable Bender –
Choosing The Best Tube Bender For Roll Cage : The Ultimate Buying Guide
There are important things that you should consider when choosing a tubing bender, and they are discussed below.
The power here encapsulates the speed, precise and accurate operation of the tubing bender. There are just three we can pinpoint as regarding power.
Air/Hydraulic Pipe Benders – This kind of bender are powered by air or liquid. Users do not need to exert too much force as its application requires less effort to bend the metal compared to the manual benders. Furthermore, you can rely on the benders for accurate bend, which makes them perfect for professional operation.
Manual Benders – they are the most economical. This will require strength and force from users. The outcome of the bending process solely rests on the user’s experience and skills.
Electric Benders – I will opt for the electric benders because they are the fastest and most convenient in the market. Its operation does not require pushing any handles to get any materials to bend. They are the best for professional work and industrial use.
To choose the proper machine for you, you need to know the material of the tool you are about to buy. Those you should consider is the type of material, size and outside diameter, the thickness of the material, center line radius, and the distance between bends.
There are factors that should never be overlooked. One of them is the capacity of the tool. You need to do your findings and ensure that the tubing bender you are about to get has the capacity to handle the materials you intend using it for. Some are designed for aluminum and never be used for titanium. Knowing this will help you make the right choice.
- Level of use & production
One of the things that you need to consider is the rate of operation. How you intend to use the bender and the rate at which you will use are what to consider. If you have a huge task with a bending tube and pipe, the best you should consider is the manual bender. And for those that require less stress and hand-free operation, the programmable or hydraulic pipe bender is the best.
- Style of a roll cage
Most people do not think of the style of roll cage they intend to work on. You need the right roll cage tubing bender for the style of roll cage you have at hand for you to perform excellently. Actually, any bender can get the work done, but getting the right one will ease stress and enhance the performance of the worker.
- Bender Type
There are different types of bender which you need to be aware of. The ram style uses a hydraulic ram to push the tube, which makes it the best for exhaust systems, gates, and carports.
The open rotary draw bending is the best for industrial application, the mandrel bending for solid steel rod, and roll bending for series of rollers.
- Speed, Accuracy & Repeatability
If you are interested in the accuracy above design and structure, you should consider programmable bender. They are the best for an accurate bend. It is slow in operation but gives precise and accurate bend. For hand-free operation, the air hydraulic is the best. It is slower than the manual and programmable. The manual is the fastest but can only handle limited production.
- Design quality & ease of use
You should check the design and construction of the bender and ensure it is the type that you can handle easily without any stress. You need to check the grip, the handle design, and the ease of operation. The last thing you need to do away with is getting a tool that is hard to operate.
- Safety Features
One of the things you should never overlook is your safety. Always check the safety feature that comes with the tube bender before you decide to use it. Being aware of the system safety requirement will help you know when the bender is working rightly or not.
- Price & Warranty
You don’t have to break the bank before you could acquire any tube bender. You can always find affordable tube benders that are if great quality if you really dig well in the market. Also, apart from purchasing a quality tube bender, you should consider the warranty of the products and ensure you are covered for some period.
*** Tube Bender Safety
Investigate The Basic Bender Type
You need to understand that there are some basic bender types in the market. Knowing them will help you understand how you can operate them and what to expect from their operation.
- Open Rotary Draw Bending –
For those who are faced with the task of bending fixed radius forming die set, open rotary draw bending is the right choice for you. It is undoubtedly one of the best bending methods you can rely on for motorsport, structural, and industrial use.
- Mandrel Bending –
The second type that you should know is the mandrel bending, which is popularly used for tube and pipe bending. The technique for bending is smooth and straightforward. For its application, you make good use of a strong and durable steel rod that you have to insert into the pipe. This process helps to get a smooth bend, unlike those that will leave you with wrinkle less.
- Roll Bending –
Another bending technique that you need to know is known as the roll bending. For this process, a portion of the pipe has to go through a series of rollers, and once you apply pressure to the pipe and change the radius, the tube will bend to the desired position.
- Ram Style Bending –
For this process or bending procedure, the hydraulic ram is the best tool to use. You need to makes use of a hydraulic ram to push a die into a tube. The bending technique is known as the simplest and productive among the rest for tube bending.
Evaluation Of Speed, Accuracy & Repeatability
Once you fail to pay close attention to some important things, you are likely to make the wrong call. So, you need to consider the accuracy, speed, and repeatability of any tube bender you want to buy to have the best bending performance.
Here are some of the things to consider for you:
- Manual Bender
For the beginners and those that are new to bending tubes, the best you should consider is the manual bender. It is also the best to consider for small productions and entry-level projects.
- Air/ Hydraulic Pipe Bender
If you are looking for a fast means of bending tubes, then you should never go near the air or hydraulic pipe bender. It is very slow but productive. It offers a hand-free bending operation, which makes it easier for anyone to use.
Watch this video about – “Hydraulic Tubing Bender Roll Cage”
- Electric Hydraulic
For those who do not have ample of time to waste, the electric bender is the right choice for you. It is very fast and better than air hydraulic benders. You can never outwork an electric hydraulic bender because it has an auto stop system.
- NC & CNC ElectroMechanical Bender
This is a high-tech bender that comes with advanced settings such as a touchscreen, encoder, and auto stops. It is the best for those with huge pipe or tube bending tasks. It is very accurate with bending tubes, which makes it unrivaled with the rest of the benders in the market.
Matching machine capacity with material strength
Many people made a mistake to overlook the strength of the material and then end up damaging their machine. Not all tube bender can handle all materials. It is why you need a tube bender with lots of capacity to handle all tubes.
So, as regarding tube bender, you should get a quality one from the bunch in the market. You have all it takes to perform excellently if you get a bender that is capable of handling your material. So, as a plumber, you need to know the material you are about working with.
Know your bender and material
Once you have your bender and you are sure of the bending procedure or application, the next thing you should give attention to are listed below:
- Type of material [weight, thickness, and strength]
- Size and outside diameter of the material
- Center-line radius
- The distance between bends
- Know the Material
Roll cages in accordance with tubing benders
Choosing a quality tubing bender for all cages, you need to consider a versatile or utility bender. You need a bender that can create precise and accurate strong rolls. Also, apart from getting a quality bender, you need to get the one that is up to standard.
There are some benders that meet with the FIA’s regulations, and some do not. So, you need to get the one that adheres to the standard regulation for benders.
Tube bender formulas to keep in mind
Tube Stretch Length
If you want to find the tube stretch length, you need to be aware of the radius of your bend. This is the best formula for it.
π x (2 x centerline of radius) = (radius of the bend)
(radius of bend) / 4 = tube stretch length
For 90° Angles
For a perfect squared angle, you need to divide your bend by 90. It is the best means you can get the bend percentage.
Bend degree / 90 = bend percentage
For Less Than 90° Angles
If you are going for a bend that is less than 90 degrees, you need to multiply your bend percentage by the tube stretch length.
(Tube Stretch Length) x (Bend Percentage) = Y
What Are the Benefits of Using Roll Cage Tube Bender?
- It makes work easier for those who are faced with a huge pipe or tube bending task.
- It is the right tool for plumbers that desires precise and smooth bending.
- It can be used to form complex shapes out of different types of metal tubing.
- It helps to improve the production control of every task.
Frequency Asked Question
- What Kind of Tubing do you Use for a Roll Cage?
The best tubing bender you can use for roll cage is the mild steel or Chromoly material.
- Why do Race Cars have Roll Cages?
Cars have roll cages because the help to stiffen the chassis which is most needed in racing applications. For this, you need the chassis tubing bender. Racer’s need to use chassis tubing bender.
- What Size Pipe should I Use for a Roll Cage?
You need to consider the size of the roll cage you have, and that will help to determine the diameter of the pipe to get.
- What is a roll cage?
It is a structured device in cars that helps to keep individual safe during accidents that leads to rollover
- What is roll cage bender?
This is a device that can come in different design and structure but basically used to bend roll cages to the desired shape
- How does a manual tube bender work?
It is a handheld device, where you need to insert the pipe or tube into the bender and then bend by exerting a pressure of force.
- Is it legal to drive a vehicle with a roll cage in the streets?
Yes, it is legal
- What sort of tubing is used for building roll cages?
Steel or Chromoly
- Should I install a roll cage?
Yes, you can install a roll cage if you are concerned about your safety.
- Why Do Race Cars Have Roll Cages?
It helps to give protection because race cars are prone to accident
- Tubing Rollers Vs. Tubing Benders. What’s the Difference?
Benders are designed for tight work and used for high degree bends while rollers are used for large radius with low degree bends.
Bending roll cages can be daunting, especially if you are interested in a precise or accurate bend. It is the reason you need the best tube bender for roll cages. We have demystified the task for you on this page, and we hope you can make the right call with what we have given above. Good luck!